Point85 OEE

Point85 OEE is an open-source software suite for collecting manufacturing equipment data and calculating overall equipment effectiveness (OEE). It combines availability, performance rate, and quality rate in a nine-category time-loss model, with an optional work schedule. Designer defines plant equipment, data sources, event-resolution scripts, schedules, availability reasons, materials, and units of measure. Monitor presents equipment metrics, collector status and notifications, event timelines, trends, time-loss charts, and Pareto charts. Collector runs as a Windows service or Unix daemon and stores events in a relational database for OEE, MTBF, and MTTR calculations. Listed inputs range from OPC, HTTP/S, messaging systems, and databases to file shares, Modbus, cron jobs, and GE Proficy Historian. The suite also includes desktop and web operator applications, plus operator apps for iOS, Android, macOS, Windows, Linux, and Chrome/Edge. The web operator app is distributed as a WAR file for compatible web servers. Point85 OEE is free and supports Microsoft SQL Server, Oracle, MySQL, PostgreSQL, and HSQLDB.

Point85 OEE combines data collection, OEE calculations, and monitoring across a broad set of listed inputs. Its range of components and deployment options may require configuration to suit a plant.

It suits manufacturing teams that want to collect equipment data and monitor availability, performance, quality, and time losses. Operators can enter events chronologically or summarize them over a period.

Point85 OEE is an open-source manufacturing data collection and OEE monitoring suite. It suits plants with technical capacity to configure equipment, collectors and a relational database. Its broad input support and operator apps are useful strengths, but the suite’s separate components make it a less natural fit for teams seeking a single, turnkey application.

Overview

Point85 calculates overall equipment effectiveness from availability, performance rate and quality rate, using a nine-category time-loss model. It also supports general-purpose equipment data acquisition. The system separates configuration, collection, monitoring and event entry into different applications, which gives plant teams distinct functions to work with but calls for someone to configure and maintain the setup.

Designer defines equipment, data sources, event-resolution scripts, work schedules, availability reasons, materials and units of measure. Collector runs as a Windows service or Unix daemon, storing equipment events in a relational database for OEE, mean time between failures and mean time to repair calculations. Monitor brings together equipment metrics, collector status and notifications, event timelines, trends, time-loss charts and Pareto charts.

The OEE applications are open-source projects hosted on GitHub; the OEE-Designer repository identifies its license as MIT. The maker also maintains related open-source projects for operator and mobile applications, units of measure and work schedules.

Key features

• OEE and loss analysis: Availability, performance and quality tracking are paired with downtime tracking and loss analysis. An optional work schedule can inform calculations, making the model relevant to plants that want losses viewed against planned operating time.
• Broad data collection: Inputs include OPC DA and UA, HTTP/S, RabbitMQ, JMS, MQTT, Kafka, WebSocket, email, database interface tables, file shares, Modbus, cron jobs and GE Proficy Historian. This range can accommodate varied data paths, though it also makes configuration a central part of deployment.
• Monitoring and messaging: Monitor displays trends, event timelines, time-loss and Pareto charts alongside collector status and notifications. Configured systems can send event data to RabbitMQ, JMS, MQTT or Kafka brokers for monitor subscriptions.
• Operator event entry: Operator apps support either chronological event entry or a summary covering a period, offering different ways to record events.
• Relational database choices: Supported databases include Microsoft SQL Server, Oracle, MySQL, PostgreSQL and HSQLDB. Teams can choose among these, but need to account for a database in their deployment.

Pricing

Point85 is free and open source, with no paid plan or free-plan cap described. That makes it a cost-conscious option for plants able to supply the technical work of configuration and operation; the software’s price does not remove the need to manage its components and database.

Platforms

Point85 supports Android, iOS, Linux, macOS, Windows, web and self-hosted deployments. The suite includes desktop and web operator applications, plus operator apps for iOS, Android, macOS, Windows, Linux and Chrome or Edge. The web operator application is distributed as a WAR file for a web server that supports WAR deployment, such as Tomcat. That deployment approach is suited to teams comfortable administering a web server rather than expecting a packaged hosted service.

Who it's for

Point85 is strongest for manufacturers that want control over OEE configuration and can connect equipment through one or more of its supported inputs. The event-resolution scripts, configurable schedules and multiple operator apps give plant teams room to shape event capture and analysis around their operation. It is a weaker fit for organizations that want a turnkey system with minimal technical ownership.

Pros and cons

• Pro: A wide range of collection sources, from industrial protocols to messaging, databases and files, can fit heterogeneous plant environments.
• Pro: OEE, downtime, quality and loss analysis are supported, with trends and Pareto charts to examine performance.
• Pro: Free, open-source software avoids a subscription price and offers several supported relational database options.
• Con: Configuration spans Designer, Collector, Monitor and operator applications, so teams should expect to coordinate multiple components.
• Con: Collector operation and WAR-based web deployment require Windows or Unix service administration and web-server capability, respectively.

Alternatives

Consider L2L Manufacturing Intelligence if a paid option across Android, iOS, macOS, web and Windows better fits your platform needs.

10in6 OEE Tracking is a paid alternative for Android, iOS, web and Windows; its 10in6 MES pricing is based on operation and selected modules.

Essembi is another paid option for Android, API, iOS and web, with pricing based on production lines and data collection devices per line.

oee.ai is a paid Android, iOS and web alternative; its Proof of Value plan typically runs eight weeks, with a possible four-week extension.

TeepTrak offers a paid option for Android, API and web, with subscription price and minimum duration provided through a sales offer.

ABB Manufacturing Execution System is a paid alternative across Android, API, iOS, web and Windows, with pricing by inquiry.

Shoplogix is a paid option with no free plan; its Machine Health Monitor starts at $25 a month for batteryless monitoring, real-time data and custom alerts for rotating equipment.

SYMESTIC OEE Software offers a 30-day free trial with full platform access, no IT effort and no contractual commitment, making it worth considering for teams that want a trial before purchase.

Browse more options in Overall Equipment Effectiveness Software.

Verdict

Choose Point85 OEE if your plant needs flexible equipment data collection and OEE analysis without a software price, and you have the technical capacity to configure and run its components. Its broad inputs, event analysis and operator apps are compelling for that audience. Look elsewhere if you need a turnkey, consolidated system with little deployment work.